Product Information
Model TR401 Terminating Machine
The TRD401 series of both-ends crimping machines from ShinMaywa,
complemented with a new seal insertion model,
are ideal for low-volume production and smaller-gauge wires.
Both-ends crimping machines TRD401
Both seal insertion both-ends crimping machine TRD401WPA
The automotive industry continues to innovate and expand rapidly. As automobile computerization advances, wire harnesses are ever-more important. This means the wires must be made even smaller for downsizing the wire harnesses. Meanwhile, in line with global trends, harnesses need to be manufactured in low-volume to suit auto makers' production plans. ShinMaywa's TRD401 both-ends crimping machines solve these requirements.
The TRD401 comes standard with a terminal crimping monitor for sophisticated quality management as well as a range of sensors. Automatic wire changer and applicator changer, boost productivity.
With this new seal insertion machine featuring a 3-module automatic-exchange seal unit, the TRD401 will be even more valuable to customers around the world.
Automatic wire changer
Automation of time-consuming procedure for changing the wire color and size
Wires loaded in position for the next production when the machine is operating are automatically changed, thus reducing the switchover time by 83% less than that of manual action.
Terminal & applicator changer
Significant reduction in machine set up time
Simply set up the next terminals or applicators during the production. The applicator sliding plate also supports this job.
- The automatic wire changer, the terminal & applicator changing device are options.
Standard specification
| TRD401 | TRD401WPA Both-ends seal insertion |
TRD401WPSA Single-end seal insertion |
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|---|---|---|---|---|
| Max. processing capacity | Both-ends crimping 4,200 (pcs/h) | Both-ends crimping 3,900 (pcs/h) Both-ends seal insertion & both-ends crimping 2,600 (pcs/h) |
Both-ends crimping 3,900 (pcs/h) Single-end seal insertion & both-ends crimping 2,600 (pcs/h) |
|
| Conditions: Cut length 100 (mm); Machine speed set at max. | ||||
| Wire O.D. / Wire size | Standard | 1.0 - 3.0 (mm) / 0.22 - 2.0 (mm2) | ||
| Smaller gauge | 0.8 - 2.0 (mm) / 0.13 - 0.8 (mm2) | Contact us for details about "Smaller gauge" and "3mm2 setting" applications. | ||
| 3mm2setting | 1.5 - 4.0 (mm) / 0.5 - 3.0 (mm2) | |||
| Cut length | 60 - 20,000 (mm) | |||
| Strip length F&R sides |
0 - 17 (mm) At 0.1 (mm) intervals | |||
| Semi-strip length F&R sides |
1 - 25 (mm) At 0.1 (mm) intervals Max.insulation shifting length17 (mm) | |||
| Press force capacity | 24.5 (kN) | |||
| Crimping stroke | Standard 30 (mm) Optional 40 (mm) | |||
| Applicable terminal | Max. board thickness | (Copper alloy) 0.6 (mm) or less | ||
| Max. length | 25 (mm) Up to 30 (mm) possible, although with limited processing capacity between 25 and 30 (mm) |
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| Seal insertion unit seal | - | O.D. φ8mm × Length 12mm or less; Tubular rubber*1 | ||
| Primary power source | 3-phase AC 200±20 (V) 50/60 (Hz) ; PC power source Single-phase AC 100V±14 (V) A single-phase 100V power tap for PC is available on the optional primary transformer. |
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| Power consumption | 0.35 (kWh) | 0.41 (kWh) | 0.40 (kWh) | |
| Use a power source of at least 3kVA to allow for instantaneous current while power is on or at start up. | ||||
| Compressed air source | Pressure | 0.5 - 0.7 (MPa) | ||
| Consumed volume*2 | 0.15 (m3/min) (ANR) | 0.25 (m3/min) (ANR) | 0.20 (m3/min) (ANR) | |
| Including the volume consumed by parts feeders | ||||
| Operation screen | Display | LCD monitor | ||
| Language | Japanese / English / Spanish / Chinese (For other languages, please contact us.) | |||
| Input | Mouse and keyboard | |||
| Operator authorization | Up to 5 levels | |||
| Crimping monitor | ShinMaywa terminal crimping monitor as standard, with waveforms displayed in the lower part of the screen | |||
| Operating conditions | Temperature | 10 - 40 (℃) | ||
| Humidity | RH 40 - 60 (%) | |||
| Weight | Main body | 890 (kg) With optional equipment |
940 (kg) With optional equipment |
920 (kg) With optional equipment |
| Wire stacker | 2m model: 150 (kg) 3m model: 180 (kg) 5m model: 230 (kg) | |||
| Parts feeder | - | 25 (kg) / unit (including the cart) | ||
| PC stand with auxiliary wire holder | 30 (kg) | |||
| Other standard items | Bad wire chopper, paper coiler, wire straightener with a counter, terminal and overload sensor, wire joint sensor, wire sensor, wire overload sensor, a set of nozzles | |||
- For wire-seal combinations, please contact us.
- Air supply must be in the range from 0 to 30°C.
If there is a possibility of freezing, fully remove all moisture from the air supply using a drier, etc.
Remove oil and dust from the air supply using a filter or mist separator to avoid adverse effects on pneumatic equipment.
Dimensional outline drawing
For the TRD401, TRD401 WPA and TRD401 WPSA
