Model TRD401 Series Terminating Machine (End of sales)
End of sales on March 31, 2022
The TRD401 series of both-ends crimping machines from ShinMaywa,
complemented with a new seal insertion model,
are ideal for low-volume production and smaller-gauge wires.
The automotive industry continues to innovate and expand rapidly. As automobile computerization advances, wire harnesses are ever-more important. This means the wires must be made even smaller for downsizing the wire harnesses. Meanwhile, in line with global trends, harnesses need to be manufactured in low-volume to suit auto makers' production plans.
ShinMaywa's TRD401 both-ends crimping machines solve these requirements.
In addition to various sensors that support advanced quality control, a terminal crimping monitor is standard equipment. We offer an "automatic wire changer" and "applicator setup changer" to increase productivity. We have also added a seal-compatible machine equipped with a 3-unit automatic replacement seal unit to our lineup, which is gaining support from users all over the world.
Automatic wire changer
- Automation of time-consuming procedure for changing the wire color and size
- Wires loaded in position for the next production when the machine is operating are automatically changed, thus reducing the switchover time by 83% less than that of manual action.
Terminal & applicator changer
- Significant reduction in machine set up time
- Simply set up the next terminals or applicators during the production. The applicator sliding plate also supports this job.
Standard Specification
| Model | TRD401 | TRD401WPA Both-ends seal insertion |
TRD401WPSA Single-end seal insertion |
|
|---|---|---|---|---|
| Max. processing capacity | Both-ends crimping 4,200 pcs/h | Both-ends crimping 3,900 pcs/h Both-ends seal insertion & both-ends crimping 2,600 pcs/h |
Both-ends crimping 3,900 pcs/h Single-end seal insertion & both-ends crimping 2,600 pcs/h |
|
| Conditions: Cut length 100 mm; Machine speed set at max. | ||||
| Wire O.D. / Wire size | Standard | 1.0 - 3.0 mm / 0.22 - 2.0 mm2 | ||
| Smaller gauge | 0.8 - 2.0 mm / 0.13 - 0.8 mm2 | Contact us for details about "Smaller gauge" and "3mm2 setting" applications. | ||
| 3mm2 setting | 1.5 - 4.0 mm / 0.5 - 3.0 mm2 | |||
| Cutting length | 60－20,000 mm | |||
| Stripping length |
0 - 17 mm / 0.1 mm intervals | |||
| Semi-stripping |
1 - 25 mm / 0.1 mm intervals Max.insulation shifting length17 mm | |||
| Press capacity | 24.5 kN | |||
| Crimping stroke | Standard：30 mm Option：40 mm | |||
| Applicable terminal | Max. board thickness | (Copper alloy) 0.6 mm or less | ||
| Max. length | 25 mm Up to 30 mm possible, although with limited processing capacity between 25 and 30 mm |
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| Seals | ー | Max. Outer diameter：8mm, Max. Length：12mm, Round shape rubber seals*1 | ||
| Primary power source | 3-phase AC 200±20V 50/60 Hz ; PC power source Single-phase AC 100V±14V A single-phase 100V power tap for PC is available on the optional primary transformer. |
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| Max. power consumption | 0.35 kWh | 0.41 kWh | 0.40 kWh | |
| Use a power source of at least 3kVA to allow for instantaneous current while power is on or at start up. | ||||
| Compressed air source | Pressure | 0.5 - 0.7 MPa | ||
| Consumption*2 | 0.15 m3 /min (ANR) | 0.25 m3 /min (ANR) | 0.20 m3 /min (ANR) | |
| Including the volume consumed by parts feeders | ||||
| Operation | Display | LCD monitor | ||
| Language | Japanese / English / Spanish / Chinese (For other languages, please contact us.) | |||
| Input | Mouse and keyboard | |||
| Operator permission setting | 5 levels | |||
| Crimping monitor | ShinMaywa terminal crimping monitor as standard, with waveforms displayed in the lower part of the screen | |||
| Operating conditions | Temperature | 10 - 40 ℃ | ||
| Humidity | RH 40 - 60 % | |||
| Weight | Main body | 890 kg With optionas |
940 kg With optionas |
920 kg With optionas |
| Wire stacker | 2m model: 150 kg 3m model: 180 kg 5m model: 230 kg | |||
| Parts feeder | ー | 25 kg / unit | ||
| PC stand with auxiliary wire holder | 30 kg | |||
| Other standard items | Bad wire chopper, paper coiler, wire straightener with a counter, terminal and overload sensor, wire joint sensor, wire sensor, wire overload sensor, a set of nozzles | |||
- *1 For wire-seal combinations, please contact us.
- *2Air supply must be in the range from 0 to 30°C.
If there is a possibility of freezing, fully remove all moisture from the air supply using a drier, etc.
Remove oil and dust from the air supply using a filter or mist separator to avoid adverse effects on pneumatic equipment.
Outside Dimensions
For the TRD401, TRD401 WPA and TRD401 WPSA
Contact Information
Click here for product inquiries.