Developed a new type of automatic wire processors (single-end tinning and single-end crimping)
April 19, 2017
ShinMaywa Industries, Ltd. (President: Isogawa Tatsuyuki) has announced the launch of a new automatic wire processors called "Single End We have developed the single-end tinning and single-end crimping machine "THR202C" and will start selling it from mid-May.
In recent years, the market for consumer products such as home appliances and AV equipment has continued to expand in emerging countries, and demand for automobiles has expanded mainly in Europe, the United States, and China, and the total demand for wire harnesses worldwide has expanded.
Furthermore, in the automobile market, in addition to the electrification of cars themselves, the installation of electronic devices has progressed, such as electronic circuit control equipment for sensors and cameras required for active safety functions becoming standard equipment. The amount of wire harnesses used per machine is also increasing.
Against this background, there is a need for automatic wire processors to have improved performance, such as throughput and high-quality processing that can withstand use in precision equipment.
The "THR202C" single-end tinning and single-end crimping machine is a new machine developed for the consumer goods and automotive equipment markets that is dedicated to tinning one end of length-measured and cut wires and crimping a terminal to the other end. This model is equipped with a newly developed "twist/solder unit" that uses a rotating twist mechanism, greatly improving processing capacity and solder finish quality.
In terms of processing capacity, we have adopted a "rotary twisting method" in which the tips of the wires are gripped and rotated, and improved takt time has been achieved by improving the discharge mechanism for processed wires. Achieved maximum processing capacity (25% increase compared to previous models).
In addition, during tinning, high-precision servo control allows the wires to approach the solder bath at an almost vertical angle, dramatically improving the quality of the solder finish.
Going forward, we will continue to pursue productivity through the development of new technologies and improve quality, as well as enhance our after-sales service, and strive to expand our market share in the consumer goods field, just as we have in the automobile field.
1. Features of single-end tinning and single-end crimping machine “THR202C”
(1) High processing capacity thanks to the newly developed "Twist/Solder Unit"
- Achieved maximum processing capacity of 3,000 pieces/hour * (25% increase compared to our previous machine)
- * When single-end tinning and single-end crimping
(2) High-quality solder finish due to high-precision servo control
- Achieves stable insertion of the core wire into the solder bath during tinning operations.
- By approaching the solder bath with the wires at a nearly vertical angle, a reliable and beautiful finish is achieved even at high speeds.
(3) Reducing takt time by improving the "rotary twisting method" and discharge mechanism
- By adopting the "rotary twisting method" in which the tip of the wire is grabbed and rotated, high-speed, high-quality twisting processing is achieved.
- Achieved high speed by improving the operation and arrangement of the processed wire discharge mechanism
2. Sales start date
Mid-May 2017
3. Price
7.9 million yen (standard specification/excluding tax)
4. Main sales target
Wire harness manufacturer, wire harness processing manufacturer
5. Sales targets
FY2017: 100 units
6. Specifications (standard specifications)
| Name: Type formula | Single-end tinning and single-end crimping machine THR202C | |
|---|---|---|
| Max. processing capacity | 3,000 pieces/hour when Single-end tinning and single-end crimping (cutting length: 40mm) | |
| Applicable wire | Size | AWG 28～16 |
| Outer diameter | ⌀0.8～3.2 mm | |
| Cutting length | 30 (minimum input value) ~ 9,999mm (setting in 1mm increments) | |
| Stripping length | Full strip: max 15mm, Semi-strip: max. 25mm (setting in 0.1mm increments) |
|
| Tinning length | Solder/R side 2 ~ 20mm | |
| Press capacity | Crimping/F side 19.6kN (equivalent to 2.0 tons) | |
| Recommended tin | Thread solder ⌀1.0 ~ 1.6mm | |
| Tinning temperature | 20 ～ 400℃ | |
| Operation language | English, Japanese, Chinese | |
| Power supply | Three-phase AC 200V within ±10% (50/60Hz) | |
| Compressed air source | 0.5 MPa 150 ℓ/min（ANR） | |
| Dimensions | Width 920 x height 1,430 x depth 800 mm (body only, excluding protrusions) | |
| Weight | Main body: approx. 430kg, pre-feeder: approx. 30kg | |
Contact Information Regarding this Matter
About products
ShinMaywa Industries, Ltd.
wire processing system headquarters Industrial Machinery Systems Division
Address:
3-2-43 Shitte, Tsurumi-ku, Yokohama, Kanagawa, 230-0003, Japan
For news organizations
ShinMaywa Industries, Ltd. Secretary/Public Relations Group President's Office
1-1 Shinmeiwa-cho, Takarazuka, Hyogo, 665-8550, Japan
The information published in this content is current as of the date of publication.
Please note that this information may differ from the latest information due to changes in our group's the business strategies and organization.