ShinMaywa INSIGHT

[Series] How the US-2 is made (15)

Close coverage by a professional writer

Finally completed! The moment when aircraft was born, "rollout''!


The "US-2'' has been completely outfitted and its operation checked at the factory, and it is pulled out of the factory. In the world of aircraft manufacturing, this is called a "rollout," and it is considered a special moment in aircraft 's life, along with the first flight.

No special ceremony is held during the normal rollout of US-2, but for the amphibian aircraft craftsmen, it is a deeply emotional event that only happens once every few years. They say that they feel both nervous and proud as they watch US-2 being slowly and carefully pulled out. Once the US-2 is pulled out, it will be placed next to the refueling equipment in the factory and loaded with fuel. Next, the engine will not start, and the fuel will be completely drained. This is done to wash away any foreign matter that may remain in the fuel pipes from the fuel tank to the engine, and this process is called "flushing." In addition, this work is also performed on all lines where oils and fats pass, such as hydraulic piping. It's a waste, but there is no substitute for safety.

Once all electrical, hydraulic, and fuel system checks have been completed, start the engine for the first time. Adjusting the balance between the four engines is very important and apparently difficult. Of course, we also visually check for any abnormalities after driving.

In addition, the 7th "US-2" is the 50th flying boat newly built by ShinMaywa Industries (23 "PS-1", 20 "US-1" and "US-1A", US-2" x 7 aircraft). To commemorate this, a grand rollout ceremony was held on February 20, 2020.

[Video] The 50th Flying Boat ROLL OUT

You can watch the rollout ceremony on YouTube's "ShinMaywa Channel." Please check it! (Search for " The 50th Flying Boat ROLL OUT ")


*Outfitting: The process of installing the engine and equipment inside and outside the aircraft, or the equipment itself.

ロールアウトの瞬間! 製造にかかわる“飛行艇職人”たちにとっては特別な瞬間の一つです(1) The moment of rollout! This is a special moment for craftsmen involved in its production.
初めての燃料搭載。海上自衛隊から指定された燃料を使用します(2) First fuel installation. Uses fuel specified by the Japan Maritime Self-Defense Force.
電源車から機体に電力を供給します。APU(補助動力装置)を始動しなくても、電気系統のチェックが可能です(3) Supply power from the power supply vehicle to the aircraft. It is possible to check the electrical system without starting the APU (auxiliary power unit).
初めてのエンジンランの様子です。数時間にわたりエンジンを回し続けて調整することもあります(4) This is the first engine run. Adjustments may be made by running the engine for several hours.
エンジンは最も重要で、複雑かつ繊細な部分。入念にチェックします(5) The engine is the most important, complex and delicate part. Check carefully.
2020年2月20日に催した、「飛行艇50機製造記念式典」の様子(6) This is a scene from the " The 50th Flying Boat ceremony " held on February 20, 2020.
式典のハイライト、「US-2」7号機のロールアウトセレモニーです。参列者の頭の上を巨大な主翼が通り、工場から引き出されていきます(7) The highlight of the ceremony is the roll-out ceremony for US-2 Unit 7. A huge main wing passes over the heads of the attendees as it is pulled out of the factory.


Writer Hidenori Itakura

 

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