Product Information

Ion Etching System

  • System Sales

Technical Information

What is Ion Etching System ?

Ion Etching is one of the physical cutting techniques by bombarding an object with ionized atom.
Using our own techniques, ShinMaywa has developed a de-coating system for cutting tools, dies and other parts.
De-coating means removing coatings from a substrate and makes it possible for the substrate to reuse.

Ion Etching System

Ion Etching System

There is a de-coating method using chemical but it may cause damages to a substrate and uses different chemical liquids depending on coating types.
When using hard metal alloy as a substrate, its component, cobalt is melted by chemical and the surface gets damaged, therefore it is considered to be difficult to reuse.

ShinMaywa's Ion Etching system uses a useful de-coating method replacing with using chemical methods.
Our system irradiates ions under dry environment, there is no cobalt (Co) elution contained in carbide substrate and the damage to the surface of the substrate can be minimized. In addition, it is gentle to human bodies and environment.
Not only for "de-coating" but it can be also used for "de-burring" and "sharpening of edges".

Ion Etching Image

Ion Etching Image

Ion Etching Image

Comparison of component before and after de-coating

Advantage

Reuse of substrates by de-coating leads to cost reduction for manufacturing as well as materials.
For those who have a coating system, it can be also used for recovery of coat-defective parts.

ShinMaywa's Ion Etching System

We line up compact and standard types for system sale. Compact type is downsized and effective for small scale of production and can be used for various types. We offer the best system considering customers' specific needs.

System Specifications and De-coating Object

System specifications
Series IE series cIE series
Size W 2,300mm W 900mm
D 1,400mm D 1,200mm
H 2,350mm H 1,700mm
Weight Approx. 1,600kg Approx. 700kg
Gas Ar, O2 Ar, O2
Ion guns 4, 6, 8 sources 3, 5 sources
Max elec. consumption 19-31kVA 9-12kVA
De-coating object (coating)
Carbon Diamond coating, DLC
Nitriding TiN, TiAlN, AlN, AlCrN, TiCrN, CrN etc.
Metal Si, Cr etc.

Application Examples

Coated carbide tools

  • De-coating is possible without damaging carbide substrates.
  • It keeps shape and sharp edges after de-coating.
  • Not only carbide but also it is applicable for other substrates.

De-coating Example of Carbide Endmill

AlCrN series

Example of Ion Etching System

Substrate:Carbide
Coating type:AlCrN(2-3μm)

De-coating Example of Carbide Hob Cutter

BEFORE

Hob cutter BEFORE

AFTER

Hob cutter AFTER

De-coating Example of Carbide Punch

BEFORE

Punch BEFORE

AFTER

Punch AFTER

Lens Mold

Lens mold

De-burring Effect of Injection Needle

BEFORE

Injection needle BEFORE

AFTER

Injection needle AFTER

Remove approx. 10μm-sized minute burrs

Download

Ion Etching System Catalog[PDF/2.6MB]

Product Inquiries

ShinMaywa Industries, Ltd.
Particle Beam Department, Industrial Machinery Systems Division1-1 Shinmeiwa-cho, Takarazuka, Hyogo 665-0052, Japan
Phone: +81-798-54-1880Fax: +81-798-54-1805