Model TR500 Terminating Machine
With industry-leading processing capability and less space requirement, the ShinMaywa TR500 series machines improve productivity and reduce processing cost.
The TR500 series has achieved the top-class maximum processing capacity of 6,000 pieces/hour as the single-wire crimping system that can use any genuine applicator of respective companies (compared to our company's products).
This machine is provided with a newly developed system consisting of "S axis and Y axis" mechanism in the feed unit.
The latest controllers and servo motors have achieved high-speed and high accuracy crimping, which has significantly increased the processing capacity.
The newly belt feed designed mechanism unit allows delicate wires to be fed at high-speed.
In addition, the feedback correction control increased the cut length accuracy and stability using an encoder.
By reducing path line wire inlets to 50% from previous equipment, the setup time has reduced significantly.
This machine achieves high-speed performance, high durability, easy maintenance and very friendly software.
The TR500 is equipped with various options using high technical capabilities.
ShinMaywa Industries proposes best suited products for the ever-developing market.
|Maximum Processing capability※1||Both-ends crimping||60 mm||6,000 pieces/hour||—|
|100 mm||—||5,000 pieces/hour|
|500 mm||4,800 pieces/hour||4,200 pieces/hour|
|1,000 mm||4,200 pieces/hour||3,750 pieces/hour|
|Seal insertion both-ends crimping||100 mm||—||—||3,000 pieces/hour|
|500 mm||—||—||2,700 pieces/hour|
|1,000 mm||—||—||2,500 pieces/hour|
|Cutting length||min. - max.||30 — 20,000 mm※2||50 — 20,000 mm|
|Stripping length||min. - max.||1 — 10mm||1 — 16 mm|
|Crimping||Press capability||19.6 kN (2.0 t)||19.6 kN (2.0 t) Digital crimper|
|Applicable terminal||Continuous open barrel, Side/end feed|
|Seal||Applicable seal||—||—||Outside diameter ⌀8 mm × length 12 mm or less, circular rubber seal※3|
|Seal unit||—||—||3-module both-ends seal insertion||3-module single-end seal insertion|
|Equipment||Safety cover||Openable cover||Partial openable safety cover|
|Terminal crimping monitor||Extra||Standard|
|Sensor||Crimping||Standard (photoelectric)||Standard (Terminal crimping monitor)|
|Wire Tension overload||Standard|
|Operation||Input||Touch panel||Mouse & keyboard|
|Operator permission setting||2 levels||3 levels|
|Wire feeding||Practical typical speed of belt-feeding mechanism: 6 m/s, Max. speed: 10 m/s|
|Driving motor||AC servo motor for all axes|
|Primary power source||Three-phase 200 VAC ±10% (50/60 Hz)|
|Max. power consumption||Approx. 0.4 kWh||Approx. 0.42 kWh|
|Air supply||0.5 MPa
150 ℓ/min (ANR)
170 ℓ/min (ANR)
160 ℓ/min (ANR)
|Weight||Approx. 600 kg||Approx. 690 kg||Approx. 710 kg||Approx. 700 kg|
- Capability might change depending on the processing conditions and processing data.
- A clamp for short wire may be required for both-ends crimping for 50mm (or less) wire.
- For wire-seal combinations, please cosult with us in advance.
Wire size application table
- The mm2/AWG conversion of the wire size is for reference only.
- Some wires are difficult to process.
- Please contact us when special wires need to be processed.
- TRD510, TRD510WPA and TRD510WPSA do not support processing of AWG16 wires.